Internal Coolant Mills Incorporating Indexable or Solid Cutting Edge Type Ideal for Industrial Milling and Metal Removal

Product Description:

Face Milling Cutters are essential tools widely used in the machining industry for performing surface milling and face milling operations with high precision and efficiency. These cutters are specifically designed to remove material from the surface of a workpiece, creating a smooth, flat finish that is crucial for a variety of manufacturing processes. With their robust construction and advanced design, face milling cutters provide superior performance in both face and shoulder milling applications, making them indispensable in metalworking and other industrial sectors.

One of the key features of our Face Milling Cutters is their exceptional CBN content, ranging between 90% and 95%. Cubic Boron Nitride (CBN) is a highly durable and heat-resistant abrasive material that significantly enhances the cutter's hardness and wear resistance. This high percentage of CBN ensures that the milling inserts remain sharp and effective for longer periods, even when machining hard materials. This translates into increased tool life, improved cutting efficiency, and reduced downtime during production runs.

Our face milling cutters are engineered to work seamlessly with various milling inserts, which are the replaceable cutting components that do the actual material removal. The design of these cutters allows for secure and precise mounting of the inserts, ensuring optimal cutting angles and consistent performance. The milling inserts themselves are manufactured to meet stringent quality standards, providing excellent chip control, reduced cutting forces, and superior surface finishes. This compatibility between the cutter body and inserts enables users to tailor their milling processes according to specific material requirements and machining conditions.

In addition to their performance advantages, our Face Milling Cutters offer extensive customization options through OEM (Original Equipment Manufacturer), ODM (Original Design Manufacturer), and OBM (Original Brand Manufacturer) support. Whether you require cutters with specific dimensions, unique geometries, or specialized coatings, our customization services can accommodate your needs. This flexibility ensures that customers receive milling tools that perfectly match their production requirements, enhancing productivity and reducing operational costs.

Face and shoulder milling are critical processes in manufacturing, and our Face Milling Cutters are optimized to excel in both. While face milling focuses on producing flat surfaces perpendicular to the cutter’s axis, shoulder milling involves cutting vertical surfaces or shoulders. Our cutters are versatile enough to handle these tasks efficiently, delivering precise dimensional control and excellent surface finish. The robust construction and high CBN content make these cutters suitable for machining a wide range of materials, from steels and cast irons to hard alloys.

In the realm of milling operations, the choice of the right cutter can make a significant difference in productivity and quality. Our Face Milling Cutters stand out due to their combination of durability, precision, and adaptability. They are designed not only to meet but exceed the expectations of modern machining environments, where speed, accuracy, and tool longevity are paramount. By utilizing these cutters, manufacturers can achieve consistent results, reduce tool change frequency, and maintain high throughput.

To sum up, Face Milling Cutters equipped with high CBN content milling inserts represent a superior solution for surface milling and face milling tasks. Their ability to perform both face and shoulder milling with outstanding efficiency, combined with customizable options through OEM, ODM, and OBM services, makes them a preferred choice for industrial applications. Whether you are working with difficult-to-machine materials or require specialized tooling configurations, our Face Milling Cutters deliver the performance and reliability needed to optimize your milling processes and enhance overall production quality.

Features:

• Product Name: Face Milling Cutters
• Suitable for both flood coolant or dry cutting applications
• Cutting speed up to 300 M/min for efficient milling operations
• Helix angle ranges from 15° to 45° for versatile machining
• Available with indexable or solid cutting edge types
• Designed as high-performance milling tools for various industries
• Includes indexable milling cutters for easy insert replacement and cost efficiency

Technical Parameters:

Applications:

Worldia's Face Milling Cutters, featuring the BEHW PCD Tipped Milling Inserts, are designed to meet the demanding requirements of modern machining operations. These face milling cutters are ideal for a wide range of applications, including surface milling and face milling, making them indispensable tools in industries such as automotive, aerospace, mold making, and general manufacturing. With a cutting edge type that can be either indexable or solid, these cutters provide versatility and precision for different milling tasks.

The compact length of 50mm allows these face milling cutters to operate efficiently in tight spaces while maintaining high performance. Their ability to achieve cutting speeds of up to 300 meters per minute ensures rapid material removal and excellent surface finish quality. This makes them suitable for high-speed machining centers where time and precision are critical.

Face milling cutters are commonly used in occasions where flat surfaces need to be machined with high accuracy and smooth finishes. For example, in mold and die manufacturing, these cutters are perfect for preparing the mold bases or finishing the cavity surfaces. In automotive production, they are often employed to machine engine blocks, transmission housings, and other components requiring precise flat surfaces.

The milling inserts incorporated in these cutters are engineered for durability and efficiency, allowing users to replace cutting edges quickly without compromising on performance. This feature is particularly advantageous in production environments with high throughput demands, as it minimizes downtime and keeps the machining process running smoothly.

Packaging in blue boxes ensures that each set of face milling cutters arrives securely and ready for use. With a minimum order quantity of just one, Worldia caters to both small workshops and large manufacturing plants. Furthermore, the supply ability of 20,000 units and a delivery time of 5-15 days guarantee that customers can rely on timely availability for their projects.

Overall, Worldia’s Face Milling Cutters with BEHW PCD Tipped Milling Inserts are perfectly suited for a variety of machining scenarios, from precision surface finishing to heavy-duty face milling operations. Their robust design, combined with efficient milling inserts, makes them a top choice for professionals seeking reliability and high performance in face milling cutters.

Customization:

Worldia offers high-quality Face Milling Cutters designed to meet the diverse needs of milling operations. Our BEHW PCD Tipped Milling Inserts are compatible with both CNC Milling Machines and Manual Milling Machines, ensuring versatility and precision in every use. These milling tools are ideal for face and shoulder milling tasks, providing excellent performance in both finishing and roughing machining processes.

With a cutting speed of up to 300 M/min, our mills deliver efficient and smooth material removal, enhancing productivity on the shop floor. Each cutter is packaged securely in blue boxes, and we maintain a supply ability of 20,000 units to meet your demand. The minimum order quantity is just 1, making it convenient to procure the exact number of tools you require.

Our Face Milling Cutters are engineered for durability and precision, making them the perfect choice for a wide range of milling applications. Delivery times range from 5 to 15 days, ensuring timely availability to keep your projects on schedule. Trust Worldia’s mills to provide superior performance and reliability in all your milling operations.